Tšebeletso ea Tšepe ea API 5L X65 PSL2 e Bolila Pipe ea Tšepe ea LSAW: Bokhoni ba Tlhahiso le Litlhaloso tsa Sehlahisoa

Tlhaloso e Khutšoanyane:

Womic Steel e fana ka phaephe ea tšepe ea LSAW ea boleng bo holimo ea API 5L X65 PSL2 bakeng sa phetiso e batlang oli le khase libakeng tse nang le khatello e phahameng ea H₂S (e bolila). X65 PSL2 e nang le setifikeiti sa tšebeletso ea bolila e fana ka matla a fokolang a chai a 450 MPa (65,300 psi) hammoho le meeli e thata ea ho thatafala (≤ 85 HRB e tloaelehileng), e lekanang le khabone e tlase (CEV ≤ 0.40%), le khanyetso e tiisitsoeng khahlanong le ho petsoha ho bakoang ke haeterojene (HIC) le ho petsoha ha khatello ea sulfide (SSC). Ts'ebetso ea LSAW e kenyelletsa mekhoa ea ho welding ea JCOE, UOE, le rolled plate, ka kalafo ea mocheso ea kamora ho weld (PWHT) bakeng sa liphaephe tsohle tsa tšebeletso ea bolila ho sa tsotelehe botenya ba lebota. Bophara ba kantle ho tloha ho 219mm ho isa ho 1,600mm (8″ – 63″), botenya ba lebota ho tloha ho 6.0mm ho isa ho 60mm, bolelele ho fihlela ho 24m. Setifikeiti sa ho sila se nang le EN 10204 3.2, teko ea ultrasonic ea 100% e nang le TOFD, teko ea hydro, lipheletso tse betlotsoeng, le sephutheloana se felletseng sa litokomane tsa tšebeletso ea bolila (HIC, SSC, litsela tsa ho thatafala). E loketse liphaephe tsa khase e bolila tse nang le khatello e phahameng, phetiso ea oli e bolila le khase e bolila e tsoang mose ho maoatle, mela ea metsi a bolila a fekthering ea ho hloekisa, le ente ea khase e nang le asiti.

Boholo ba Pipe ea Tšepe ea LSAW:Bophara ba Kantle: 219mm – 1,600mm (8″ – 63″), Botenya ba Lebota: 6.0mm – 60.0mm (JCOE/UOE max 50.8mm, poleiti e phutholohileng max 60mm), Bolelele: 6m – 18m e tloaelehileng, bolelele bo ikhethileng ho fihlela ho 24m

Pipe ea Tšepe ea LSAW e Tloaelehileng le ea Sehlopha:API 5L X65 PSL2 e nang le litlhoko tse ling tsa tšebeletso ea sour ho latela NACE MR0175/ISO 15156; HIC ho latela NACE TM0284; SSC ho latela NACE TM0177; e boetse e fihlela tlatsetso ea tšebeletso ea sour ea DNV-OS-F101

Tšebeliso ea Pipe ea Tšepe ea LSAW:Methapo ea likutu tsa khase ea tlhaho e nang le khatello e phahameng (ho fihlela ho 15 MPa), liphaephe tsa oli e bolila ea leoatleng tse tebileng, mela ea ho hloekisa metsi a bolila le amine, liliba tsa ho kenya khase ea asiti, mela ea ho phahamisa khase masimong a bolila, liphaephe tsa tšebeletso e tsoakiloeng ea CO₂-H₂S, liphaephe tsa ho khutlisa sebabole

Tšepe ea Womic e fanang ka litheko tsa boleng bo holimo le tse hlōlisanang tsa phaephe ea tšepe ea LSAW ea API 5L X65 PSL2, phaephe ea mohala e lekiloeng ea HIC, phaephe e hananang le SSC, phaephe e matla a phahameng e lumellanang le NACE. Setifikeiti sa mochini oa ho sila EN 10204 3.2, tlhahlobo ea metsi, UT/TOFD, PWHT, pheletso e beveled, sekoahelo sa 3LPE/FBE sea fumaneha. Phepelo e tobileng ea fektheri bakeng sa merero ea oli le khase e bolila lefatšeng ka bophara.


Qaqiso ea Sehlahisoa

Li-tag tsa Sehlahisoa

1. Tšepe ea Womic: Bokhoni ba Tlhahiso le Matla a Khamphani bakeng sa Tšebeletso ea Bolila ea X65

Womic Steel Group e tsamaisa mela e inehetseng ea tlhahiso bakeng sa lipeipi tsa LSAW tse nang le tšebeletso e matla ea bolila. Tšebeletso ea bolila ea X65 e batla ho feta X52 ka lebaka la matla a phahameng le litlhoko tse thata tsa ho tiea. Litaolo tsa bohlokoa li kenyelletsa:

● Tekanyo e tlase ea khabone (CEV ≤ 0.40%, e tloaelehileng ≤ 0.38%)

● Sebabole se tlase haholo (S ≤ 0.0015%) le phosphorus e tlase (P ≤ 0.015%)

● Kalafo ea calcium bakeng sa taolo ea sebopeho sa ho kenyeletsoa (karolelano ea Ca/S ≥ 1.5)

● Lipoleiti tse pholileng ka potlako (TMCP) ho fihlela sebopeho sa microferrite se ka hare ho acicular

● Kalafo ea mocheso ka mor'a ho chesetsoa (PWHT) bakeng sa liphaephe tsohle, ho sa tsotelehe botenya ba lebota

● Teko ea boima ba 100% (ho tjheseletsa, HAZ, tšepe ea motheo) - sepheo ≤ 85 HRB

● Teko ea HIC le SSC ho latela maemo a NACE ntle le ho amoheloa ha mapetso bakeng sa merero e mengata

Mekhoa ea tlhahiso: JCOE, UOE (e khethoa ka lebaka la khatello e tlase e setseng), poleiti e phutholohileng, kaofela e na le PWHT e tlamang ka ontong ea koloi-tlase (bolelele ba 12m, 600°C ± 10°C). Tlhahlobo ea motho oa boraro ke SGS, BV, TÜV, DNV, ABS, kapa LR bakeng sa netefatso e felletseng ea tšebeletso e bolila.

Bokgoni ba selemo le selemo ba tšebeletso ea sour X65 LSAW:Lithane tse 25,000.

Ho tenyetseha ha Tlhahiso bakeng sa Tšebeletso ea Bolila ea X65:

● JCOE: 406–1,422mm OD × 6.0–50.8mm Boima × ≤ 18m

● UOE: 508–1,220mm OD × 6.0–40.0mm Boima × ≤ 24m (e kgethwa bakeng sa bolila ka lebaka la kgatello e tlase e setseng)

● Poleiti e phutholohileng: 600–1,600mm OD × 25–60mm Boima × ≤ 12m

● PWHT e kenngoa phaepheng e 'ngoe le e 'ngoe (e inele ka 600°C ± 10°C, e tšoare hora e le 'ngoe ka botenya ba 25mm, e pholise butle ≤ 200°C/hora)

2. Tšebeletso ea API 5L X65 PSL2 e Bolila: Sebopeho sa thepa le Litšobotsi tsa Ts'ebetso

Bakeng sa tšebeletso ea sour ea X65, k'hemistri e thata ho feta PSL2 e tloaelehileng 'me e boetse e thata ho feta sour ea X52. Sepheo ke ho fihlela matla a phahameng (tekanyo ea 450 MPa) ha ka nako e ts'oanang ho boloka khanyetso e ntle ea HIC le SSC.

Sebopeho sa Lik'hemik'hale (Tlhahlobo ea Ladle, lipheo tse tloaelehileng bakeng sa tšebeletso e bolila):

Karolo PSL2 e tloaelehileng ea max Sepheo sa Tšebeletso ea Bolila sa X65 (Womic)
C 0.12 ≤ 0.08 (ka tloaelo 0.05-0.07)
Mn 1.60 ≤ 1.40 (e tloaelehileng 1.20-1.35)
P 0.025 ≤ 0.015
S 0.015 ≤ 0.0015 (ka tloaelo 0.0010)
Si 0.45 0.20-0.35
V 0.10 ≤ 0.06
Nb 0.05 0.04-0.07
Ti 0.04 ≤ 0.025
Mo Ha ea hlalosoa ≤ 0.30 (bakeng sa bolila, hangata 0.15-0.25)
Ni Ha ea hlalosoa ≤ 0.50 (ha ho hlokahale bakeng sa mocheso o tlase)
CEV ≤ 0.43 ≤ 0.40 (e tloaelehileng ≤ 0.38)
Pcm ≤ 0.25 ≤ 0.22

Kalafo ea calcium (karolelano ea Ca/S ≥ 1.5) e netefatsa hore ho na le li-inclusions tsa globular sulfide. Ho eketsoa ha molybdenum ho ntlafatsa khanyetso ho SSC maemong a matla a holimo.

Thepa ea Mekaniki (Kamora PWHT):

Thepa Tšebeletso ea Bolila ea X65 PSL2 (Womic)
Matla a Tekanyo (metsotso) 450 MPa (65,300 psi)
Matla a Tekanyo (max) 570 MPa (82,700 psi)
Matla a ho Tenyetseha (metsotso) 535 MPa (77,600 psi)
Ho lelefatsa (metsotso) 19%
Bothata (boholo)-merero e mengata 85 HRB (Womic o fihlella 78-85 HRB)
Matla a Tšusumetso @ -20°C (ha ho hlokahale) ≥ 27 J (ka tloaelo 80-150 J)
Matla a Tšusumetso @ -46°C (ha ho hlokahale) ≥ 27 J (ka tloaelo 60-100 J)

Teko e Tlamang bakeng sa Tšebeletso ea Bolila ea X65:

● HIC ka NACE TM0284 (Tharollo A, lihora tse 96)-Kamohelo: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5% (merero e mengata e hloka 0%)

● SSC ho latela NACE TM0177 (Mokhoa A, 720h, 90% SMYS)-ha ho petsohe

● Ho thatafala ho feta ho weld, HAZ, le tšepe ea motheo (max 85 HRB)

● Charpy V-Notch ho 0°C kapa ka tlase (hangata 27 J min)

● DWTT (bakeng sa taolo ea ho robeha ha lehe, haeba ho boletsoe)

3. Ho Latela Maemo le Litekanyetso tsa Tekanyo

Ntho Tlhaloso
E tloaelehileng API 5L PSL2 e nang le tlatsetso ea tšebeletso e bolila
NACE NACE MR0175 / ISO 15156 (khatiso ea morao-rao)
Mekhoa ea Tlhahiso JCOE, UOE, poleiti e phuthiloeng (kaofela e na le PWHT)
Sebaka sa Bophara ba Kantle 219mm-1,600mm (8″)-63″)
Botenya ba Lebota 6.0mm-60mm (JCOE/UOE max 50.8mm, poleiti e phutholohileng max 60mm)
Bolelele ba Nako 6m -Tekanyetso ea 18m; ho fihlela ho 24m (UOE)
Qetello ea ho Qetela Qetello e Beveled (BE) ka API 5L
Qetello ea Bokaholimo Bare, 3LPE, 3LPP, FBE (likoahelo li lokela ho ba bolila bakeng sa tšebeletso e tšoanelehang)
Mamello OD: ± 0.5%; Boima: -0% / +15%; Bolelele: +50mm / -0mm

4. Litekanyo le Litlhaloso tse Fumanehang - API 5L X65 PSL2 Tšebeletso e Bolila Pipe ea Tšepe ea LSAW

OD (mm) Dikgetho tsa WT (mm) Tshebetso Boima bo ka bang teng (kg/m2) Bolelele bo Tloaelehileng Litšobotsi tsa Tšebeletso e Bolila
219 6.4, 8.0, 10.0, 12.5 JCOE 33.6-63.6 12m PWHT, HIC e hlahlobiloe
273 8.0, 10.0, 12.5, 14.0, 16.0 JCOE 52.3-101.5 12m / 18m Bothata ≤ 85 HRB
324 10.0, 12.5, 14.0, 16.0, 19.0 JCOE 77.4-142.8 12m / 18m CEV ≤ 0.40, Mo e ekelitsoe
406 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 JCOE/UOE 97.7-208.4 12m / 18m SSC e lekoa
508 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 UOE 152.7-302.3 12m / 18m / 24m Tsela e felletseng ea ho tsamaea ka thata
610 14.0, 16.0, 19.0, 22.0, 25.4, 28.0 UOE 205.8-401.8 12m / 18m / 24m HIC CLR 0% e tloaelehileng
711 16.0, 19.0, 22.0, 25.4, 28.0, 31.8 UOE/JCOE 274.3-532.9 12m / 18m Tlamo ea PWHT
813 19.0, 22.0, 25.4, 30.0, 32.0, 35.0 JCOE 372.1-671.4 12m / 18m NACE MR0175
914 22.0, 25.4, 30.0, 35.0, 38.0, 40.0 JCOE/E phutholohileng 484.3-862.0 12m S e Tlase (≤ 0.0015%)
1,016 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 E phutholohile 619.9-1,191.7 12m Kalafo ea Ca, Mo ho fihlela ho 0.25%
1,220 30.0, 35.0, 40.0, 45.0, 50.0, 55.0 E phutholohile 880.9-1,577.8 12m Metsi a tebileng a bolila

Liphaephe tsohle tsa tšebeletso ea sour tsa X65 li fumana PWHT ho sa tsotelehe botenya ba lebota. UOE e khethoa bakeng sa bophara ba ≤ 1,220mm ka lebaka la taolo e phahameng ea khatello e setseng.

5. Maemo a Tloaelehileng bakeng sa Phaephe ea Mohala oa Tšebeletso e Bolila e Matla a Phahameng

E tloaelehileng Kopo Litlhoko tsa Teko
API 5L PSL2 + Annex H Phaephe ea mohala oa tšebeletso e bolila HIC, SSC, boima ≤ 90 HRB
NACE MR0175 / ISO 15156 Lisebelisoa tsa tikoloho ea H₂S Meeli holim'a ho thatafala, k'hemistri
NACE TM0284 Mokhoa oa teko ea HIC CLR, CTR, CSR
NACE TM0177 Mokhoa oa teko ea SSC (Mokhoa oa A, B, C, D) Ha ho petsohe
DNV-OS-F101 (tlatsetso e bolila) Liphaephe tsa bolila tsa leoatleng CTOD e eketsehileng le mokhathala
Khetla DEP 31.40.30.31 Tšebeletso ea metsi a tebileng a bolila Ho thatafala ho hoholo (≤ 85 HRB)

Kakaretso ea tšebeliso:Methapo ea likutu tsa khase e bolila e nang le khatello e phahameng, liphaephe tsa oli e bolila e nang le metsi a tebileng, tšebeletso ea asiti e lebōpong la leoatle, fektheri ea ho hloekisa metsi a bolila, li-amine units, ente ea khase ea asiti, CCS e nang le H₂S.

6. Ts'ebetso ea Tlhahiso - LSAW bakeng sa Tšebeletso ea Sour ea X65 PSL2

Tšebeletso ea X65 sour e hloka lipoleiti tse tsoetseng pele tsa TMCP le taolo e thata haholo ea ts'ebetso.

Khetho ea Poleiti:

● Khabone e tlase (≤ 0.08%), manganese e tlase (≤ 1.40%), sebabole se tlase haholo (≤ 0.0015%)

● Khalsiamo e phekotsoeng (Ca/S ≥ 1.5)

● Ho eketsa Mo (0.15-0.25%) bakeng sa khanyetso ea SSC

● TMCP e nang le pholiso e potlakileng-sebopeho se senyenyane sa ferrite sa acicular

Mehato e Ikhethang ea ho Theha JCOE / UOE + Bolila:

Ho sila ka bohale -Ho nepahala ± 0.5mm, bevel ea J bakeng sa ho kenella hantle ha weld.

Ho theha -Ho khethoa UOE (khatello e tlase e setseng). JCOE e amoheleha bakeng sa lebopong.

Ho tjheseletsa ka SAW -Mocheso o kenang ≤ 2.2 kJ/mm (o ka tlase ho o tloaelehileng). Mocheso wa diphaseje tse pedi ≤ 150°C.

100% UT ka TOFD -E bonolo ho feta UT e tloaelehileng.

Kalafo ea Mocheso Kamora ho Welded (PWHT) -Hoa hlokahala bakeng sa ts'ebeletso eohle e bolila X65. Kolobisa ho 580-600°C (mocheso o tlase ho feta X52 ho qoba tahlehelo ea matla). Tšoara hora e le 'ngoe ka botenya ba 25mm. Setofo se pholise ho ≤ 150°C ka hora.

Katoloso ea mechini (UOE) -E lekanyelitsoe ho 0.5-0.8% (ha e bapisoa le 1.5% bakeng sa maemo a tloaelehileng) ho qoba ho thatafala ha mosebetsi o batang.

Teko ea ho thatafala -Methati e meraro e felletseng ka phaephe (tšepe ea motheo, HAZ, mohala o bohareng oa weld). Boholo ba 85 HRB.

Teko ea HIC -Ho ya ka NACE TM0284 Tharollo A, dihora tse 96. Disampole tse tswang dipheletsong tsa diphaephe.

Teko ea SSC -Ho ya ka NACE TM0177 Mokhoa A, 720h ho 90% SMYS.

Liparamente tsa Sebōpi sa PWHT bakeng sa X65 Sour:

● Mocheso: 590°C ± 10°C (e ka tlase ho X52 ho boloka matla)

● Nako ea ho kolobisa: hora e le 'ngoe ka 25mm (bonyane hora e le 'ngoe)

● Sekhahla sa ho pholisa: ≤ 150°C ka hora ho tloha ho 590°C ho isa ho 300°C

● Li-thermocouple tse ngata holim'a phaephe

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7. Taolo le Teko ea Boleng bakeng sa X65 Sour Service LSAW

Sethaleng Tlhahlobo Mekhoa ea ho Amohela
Poleiti Khemikhale (OES) C ≤ 0.08, S ≤ 0.0015%, CEV ≤ 0.38, Mo 0.15-0.25%
Poleiti Ultrasonic (lamination) Ha ho li-lamination tse fetang 3mm
Poleiti Tensile + Charpy ho -20°C Tlhahiso ≥ 450 MPa, CVN ≥ 50J
Ho tjheseletsa 100% UT ka TOFD Ha ho na matšoao > 1.6mm
Ho tjheseletsa RT (bonyane ba 10%) Ha ho mapetso, ho hloka ho kopana
Kamora PWHT Boima (HRB)-BM, Weld, HAZ ≤ 85 HRB (sebaka ka seng)
E felile HIC (NACE TM0284) CLR ≤ 2% (hangata 0%), CTR ≤ 1%, CSR ≤ 0.5%
E felile SSC (NACE TM0177 Mokhoa oa A, 720h) Ha ho petsohe
E felile Charpy ho -20°C kapa ka tlase ho moo ≥ 27 J (min), e tloaelehileng 80-150 J
E felile Thapo Tlhahiso 450-570 MPa, Tensile ≥ 535 MPa
E felile Teko ea Hydrostatic 90-100% SMYS

Sephutheloana sa litokomane se kenyelletsa: MTC Type 3.2, lichate tsa PWHT, limmapa tsa thatafalo, litlaleho tsa HIC le SSC, li-log tsa UT/TOFD, litifikeiti tsa tlhahlobo ea metsi.

8. Likopo tsa mantlha - API 5L X65 PSL2 Tšebeletso e Bolila ea LSAW Steel Pipe

Methapo ea likutu tsa khase ea tlhaho e bolila e nang le khatello e phahameng -Phetiso ea sebaka se selelele ho 10-15 MPa ka H₂S ho fihlela ho 50 ppm

● Liphaephe tsa oli e bolila tse tsoang metsing a tebileng a leoatleng -Methapo ea metsing a ka tlas'a lefatše libakeng tsa H₂S (teko ea UOE + CTOD)

● Methapo ea oli e tala e bolila -Mehala e nang le khatello e phahameng ho tloha lithabeng tsa liliba ho ea litsing tse bohareng

● Methapo ea metsi a bolila ea fektheri ea ho hloekisa -Ammonium bisulfide le tšebeletso ea H₂S (mocheso o phahameng)

● Liphaephe tsa yuniti ea phekolo ea amine -Amine e ruileng le e se nang mafura (H₂S le CO₂)

● Liliba tsa ho kenya khase ea asiti -Ho kenya hape metsoako ea H₂S/CO₂ libakeng tsa ho lahla

● Mehala ea ho phahamisa peterole -Ente ea khase e bolila bakeng sa ho phahamisa ka maiketsetso

● Liphaephe tsa CCS tse nang le litšila tsa H₂S -Ho hapa le ho boloka khabone moo molapo oa CO₂ o nang le H₂S

9. Pakete le Thomello - X65 Tšebeletso e Bolila Pipe ea LSAW

Ho tšoana le sephutheloana se tloaelehileng sa LSAW se nang le tšireletso e ntlafalitsoeng ea pheletso (likhahlo tsa tšepe e sa hloekang li khothaletsoa ho qoba tšilafalo). Litokomane li kenyelletsa faele e felletseng ea boleng ba tšebeletso e bolila ho phaella litokomaneng tse tloaelehileng tsa ho romella.

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10. Melemo le Lipotso Tse Botsoang Khafetsa ka Tšepe ea Womic - X65 PSL2 Tšebeletso e Bolila LSAW

Hobaneng Womic Steel e le Tšebeletso ea X65 Sour?

● Sebōpi sa PWHT se inehetseng (bolelele ba 12m) se nang le taolo e nepahetseng ea mocheso (590°C ± 10°C)

● Teko ea ka hare ea HIC le SSC (laboratori e netefalitsoeng ke CNAS)

● Lipoleiti tse entsoeng ka mo-alloy bakeng sa khanyetso e phahameng ea SSC

● Ts'ebetso ea UOE bakeng sa khatello e tlase ea masala (e khethiloeng bakeng sa bolila ba metsi a tebileng)

● Motho oa boraro o bone liteko tsa bolila li fumaneha (SGS, BV, TÜV, DNV)

● Liphaephe tsa tšebeletso ea bolila tsa X65 tse fetang 300 km li fanoa lefatšeng ka bophara

Lipotso Tse Botsoang Khafetsa:

P: Phapang ke efe pakeng tsa tšebeletso ea X52 sour le X65 sour?
K: Tšebeletso ea bour ea X65 e batla ho le boima haholo. X65 e hloka matla a phahameng (450 vs 360 MPa) ha e ntse e boloka meeli e tšoanang kapa e thata ea ho thatafala (≤ 85 HRB). Sena se hloka ho eketsoa ha Mo (0.15-0.25%), taolo e thata ea CEV (≤ 0.38% vs ≤ 0.40%), 'me hangata mocheso oa PWHT o tlase (590°C vs 600°C) ho qoba tahlehelo ea matla. X65 hangata e hlalosoa bakeng sa liphaephe tsa khatello e phahameng (> 10 MPa) le lits'ebetso tsa metsi a tebileng lebopong.

P: Na PWHT e tlamehile bakeng sa liphaephe tsohle tsa tšebeletso ea sour tsa X65 ho sa tsotelehe botenya ba lebota?
A: E, ho ya ka NACE MR0175 le ditlhaloso tsohle tse kgolo tsa mosebedisi. Esita le bakeng sa diphaephe tsa 6.4mm WT, PWHT e a hlokahala ho fihlella boima ba ≤ 85 HRB le ho imolla kgatello e setseng. Womic e sebedisa PWHT ho diphaephe tsa X65 tse 100% tse nang le tshebeletso e bolila.

P: Mekhoa e tloaelehileng ea ho amohela HIC bakeng sa tšebeletso ea X65 sour ke efe?
A: NACE TM0284 e dumella CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. Leha ho le jwalo, merero e mengata ya metsi a tebileng le a boleng bo hodimo e hloka CLR = 0% (ha ho mapetso). Dipoleiti tsa sebabole tse tlase haholo tsa Womic (S ≤ 0.0015%) le kalafo ya calcium di fihlella CLR 0% ka ho tswela pele.

P: Na liphaephe tsa tšebeletso ea sour tsa X65 li ka sebelisoa libakeng tsa arctic kapa tse mocheso o tlase?
K: E, ka teko e eketsehileng ea Charpy ea mocheso o tlase. Womic e ka fana ka tšebeletso ea X65 sour ka teko ea tšusumetso ho -20°C, -40°C, kapa -46°C (metsotso ea 27J). Bakeng sa tšebeletso ea arctic sour, re boetse re fana ka DWTT (sebaka sa ≥ 85% sa ho kuta mochesong oa teko). Hlokomela hore mocheso o tlase le tšebeletso ea sour hammoho li hloka moralo o hlokolosi oa alloy (tlatsetso ea Ni, CEV e tlase). Ka kopo fana ka mocheso oa hau oa ts'ebetso le khatello e sa fellang ea H₂S bakeng sa tlhahlobo e loketseng.

P: Kgatelelo e phahameng ka ho fetisisa ya karolo ya H₂S bakeng sa tshebeletso ya sour ya X65 ke efe?
A: Ho ya ka NACE MR0175, X65 e loketse tshebeletso e bolila ho fihlela ho 0.3 psi (0.02 bar) kgatello e sa fellang ya H₂S. Bakeng sa kgatello e phahameng ya karolo (mohlala, 0.5-1.0 psi), ho hlokahala lengolo le eketsehileng (HIC e nang le pH e tlase, SSC kgatellong e phahameng). Womic e na le X65 e tshwanelehang bakeng sa kgatello e sa fellang ya H₂S ho fihlela ho 1.0 bar bakeng sa diporojeke tse itseng. Ka kopo arolelana maemo a hao a tshebetso.

P: Nako e tloaelehileng ea ho etella pele bakeng sa tšebeletso ea sour ea X65 LSAW ke efe?
A: Matsatsi a 80-120, ho latela ho fumaneha ha poleiti e alloyed Mo (nako ea pele ke libeke tse 8-12) le tlhahlobo ea HIC/SSC (libeke tse 4-6). Liodara tse potlakileng (matsatsi a 60-90) lia khoneha haeba lipoleiti li le teng. Teko ea batho ba bang e eketsa libeke tse 1-2.

P: Na le fana ka liteko tsa CTOD bakeng sa li-risers tsa sour tsa X65 tse tsoang mose ho maoatle?
K: E. Re etsa teko ea CTOD (Crack Tip Opening Displacement) ho latela BS 7448 kapa ASTM E1820 mochesong o boletsoeng (hangata -20°C kapa -46°C). Boleng bo tlase ba CTOD: tšepe e welded ≥ 0.25mm, HAZ ≥ 0.30mm. Re fane ka liphaephe tse bolila tsa X65 tse lekiloeng ke CTOD mererong ea metsi a tebileng Leoatleng le Leboea le Koung ea Mexico.

Tšupiso ea Morero-Phaephe ea Khase e Bolila ea Shelf Leboea Bophirima (Australia)

Naha:Australia (Australia Bophirima, Shelf Leboea Bophirima)
Maemo le Kereiti:API 5L X65 PSL2 e nang le tlatsetso ea tšebeletso e bolila ho latela NACE MR0175; litlhoko tse ling tsa CTOD le mocheso o tlase
Litekanyo le Bongata:

● OD 610mm (24″) × Boima ba 15.9mm-Limithara tse 45,000 (hoo e ka bang lithane tse 9,200) tse entsoeng ka ts'ebetso ea UOE

● OD 610mm (24″) × WT 19.0mm-Limithara tse 12,000 (hoo e ka bang lithane tse 2,800) tse entsoeng ka mokhoa oa UOE (lebota le teteaneng bakeng sa karolo e phahamisang)

● OD 813mm (32″) × Boima ba 22.2mm-Limithara tse 8,000 (hoo e ka bang lithane tse 3,100) tse entsoeng ka mokhoa oa JCOE (karolo ea lebopong)
Kakaretso:Limithara tse 65,000 (65 km), hoo e ka bang lithane tse 15,100

Litlhaloso:Seaparo sa kantle sa 3LPP (3.5mm) bakeng sa mocheso o phahameng (95°C), lipheletso tse betlotsoeng 30°/1.6mm, hydrotest ho 18.0 MPa (khatello ea moralo 12.5 MPa). Tšusumetso ea Charpy e tlamang ho -20°C (metsotso 50J, e fihlelletsoe 100-160J). CTOD ho -20°C: tšepe e welded ≥ 0.25mm, HAZ ≥ 0.30mm (e fihlelletsoe 0.35-0.55mm). HIC ka NACE TM0284 Tharollo A, 96h-Kamohelo: CLR = 0%, CTR = 0%, CSR = 0%. SSC ka NACE TM0177 Mokhoa A, 720h ho 90% SMYS-Ha ho na ho petsoha. Bothata bo boholo ke 85 HRB. PWHT e sebelisoa liphaepheng tsohle (koenya 590°C ± 10°C, lihora tse 1.5). 100% UT ka TOFD hammoho le 20% RT. Tlhahlobo ea motho oa boraro ke DNV Australia.

Kopo:Phaephe ea khase e bolila e tsamaisang khase ea tlhaho ho tloha masimong a lebōpong la leoatle (e nang le H₂S ea 15-25 ppm) ho ea fekthering ea LNG e lebōpong la leoatle. Phaephe ea 65 km e kenyelletsa karolo ea metsi a tebileng a ka tlas'a leoatle (botebo ba metsi 200-300m) le karolo ea lebōpong la leoatle ka mobu o senyang. Phaephe ena e sebetsa ho 95°C le 12.5 MPa.

Liphephetso tsa Tekheniki le Litharollo:

● Mocheso o phahameng (95°C) o kopantsoeng le tšebeletso e bolila -Bongata ba liphaephe tsa tšebeletso e bolila li sebetsa ka tlase ho 80°C. Ho 95°C, NACE MR0175 e beha meeli e thata holim'a ho thatafala le khetho ea thepa. Lipoleiti tse khethiloeng tsa Mo-alloyed tsa Womic (Mo 0.20-0.25%) le ho sebelisoa sekoahelo sa 3LPP (polypropylene, se lekantsoe ho 120°C) ho fapana le 3LPE (se lekanyelitsoeng ho 80°C). Mocheso oa PWHT o theohile ho 580°C ho qoba ho tenyetseha ho feteletseng. Ho thatafala kamora PWHT: tšepe ea motheo 78-82 HRB, weld 80-84 HRB-hantle ka hare ho moedi.

● Tlhokahalo ea HIC ea ho se be le mapetso -CLR e hlokahalang ho moreki = 0% (ha ho na mapetso a HIC). Womic e sebelisitse lipoleiti tsa sebabole tse tlase haholo (S ≤ 0.0008%) ka karolelano ea Ca/S 2.2. Kamora PWHT, liteko tsa HIC lisampoleng tse 20 (4 ka mocheso) li bontšitse CLR 0%, CTR 0%, CSR 0%. Tlhahlobo ea microstructure e bontšitse feela globular sulfides (ha ho na MnS e telele).

● Ho tiea ha CTOD bakeng sa riser e tsoang lebōpong la leoatle -Karolo e phahamisang (12 km) e ne e hloka tlhahlobo ea CTOD ho -20°C. Womic e entse CTOD holim'a tšepe ea weld le HAZ. Liphetho: tšepe ea weld 0.40-0.55mm, HAZ 0.45-0.70mm (e kaholimo ho 0.25mm/0.30mm). Re boetse re fane ka likhothaletso tse felletseng tsa ho tšoaneleha bakeng sa ts'ebetso ea welding (WPQ) bakeng sa welding ea field girth.

● Ho khomarela ha mocheso o phahameng (3LPP) -Sekoahelo sa 3LPP se hloka FBE primer (epoxy) le lera le ka holimo la polypropylene. Sekoahelo se sebelisoa ke basali setsing sa mosebetsi se laoloang ke boemo ba leholimo. Matla a ho hlohlora ho 95°C a lekanngoa ho 75 N/cm (bonyane 50 N/cm). Ho aroha ha cathodic ho 95°C kamora matsatsi a 28: ≤ 6mm radius.

● Thepa ea thepa ho ea libakeng tse hōle tsa Bophirimela ba Australia -Liphaephe li ile tsa romelloa ho tloha Shanghai ho ea koung ea Dampier (Australia Bophirima) ka sekepe se seholo (leeto la matsatsi a 28). Ka lebaka la sehla sa sefefo, thepa e 'meli e ile ea lieha. Womic e ile ea fetola kemiso ea tlhahiso ho kopanya thepa le ho qoba ho fokotseha ha litšenyehelo. Lithane tsohle tse 15,100 li ile tsa tlisoa ka har'a fensetere ea projeke.

● Sephetho:Phaephe ea khase e bolila e ile ea qala ho sebetsa kotara ea pele ea 2025. Kamora likhoeli tse 18 tsa ts'ebetso, tlhahlobo ea in-line (ILI) ha ea ka ea bontša ho se lekane ho amanang le HIC kapa SSC. Motsamaisi o amohetse Womic Steel e le mofani ea tšoanelehang bakeng sa merero ea katoloso ea khase e bolila nakong e tlang Shelf ea Leboea-Bophirima.

Ikopanye le rona:
Webosaete: www.womicsteel.com
Imeile: sales@womicsteel.com

Mohala / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568

Tšepe ea Womic-Molekane oa hau ea tšepahalang bakeng sa liphaephe tsa tšepe tsa LSAW tsa API 5L X65 PSL2 bakeng sa lithapo tsa trunk tsa khase e bolila tse nang le khatello e phahameng, liphaephe tsa metsi a tebileng a lebōpong la leoatle, le lits'ebetso tsa litšebeletso tse nang le asiti lefatšeng ka bophara.